Building Door Panels

Building an interior door. Attach a straight 24 in long hardwood 1 3 for more accuracy and to avoid splintering out the end of the cut. This film will teach you how to design construct and upholster your own auto door panels.

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I own a 6 jointer but the rails on this door are 8.

Building door panels.

Interior doors are usually 1 3 8 thick. Building a show quality interior to match the rest of your build can be a daunting task. However with a little instruction and a broad selection of car interior upholstery parts the task is made easier than you might think. A table saw makes that easy.

To build a square door the stiles and rails must all be exactly the same length with perfectly square ends. Rails and stiles are generally made out of the same materials but panels can vary and even include glass or screens. Pull out the hand planes and. This series of videos will walk you through building custom interior door panels.

The simplest method is to use the miter gauge that came with your table saw. I build mine by laminating two pieces of 3 4. Interior doors are generally 80 inches tall and 1 3 8 inches thick exterior doors are generally thicker. How to build your own car door panels step 1.

Set an old door panel on the hardboard and trace its. Place one 48 by 48 by 1 8 inch hardboard on a worktable. The rails connect the two stiles together at a few points and the panels fill in the gaps. Part one the frame clamps clamps and more clamps.

Attach the smooth side of the traced piece of hardboard to the smooth side of the other piece with clamps. This is part one of hagan street rods modular door panel system. Remove the clamps.

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